Operation Setup Requirements:
- Description
- Rate: Cost per hour
- Sell $ use: Markup % (recommended) or alternate sell rate
- Calc: 22
- Sub Key: Labor
- Color Units: Number of printing units
- Minimum Press Run Time: Option for minimum press run minutes (for short runs, drying, etc.)
- Cut off: Press cut off inches (maximum run size length)
- Maximum Width: Maximum run size width
- Estimated Units/Hour: Defaults impressions per hour
- Run Spoilage: Default spoilage percent
- Apply Makereadies per Web: adds MR sheets * webs to run
- Max Web Stands: Maximum web stands for press
- Default to UPH: Default speed adjustment to UPH (vs. J%)
- Run Sheets Tab: Option to vary UPH and spoilage by number of equivalent run sheets
- Caliper Tab: Option to define UPH limit based on paper caliper
- Coverage Tab: Option to define UPH limit based on in coverage %
- Default Run Size Adjustments: these dimensions will be available to apply to a form's run size (by clicking the 'X' between run size dimensions on the form)
Estimate Specification Input Prompts:
- # of Webs
- Idents
- Units/Hr (if UPH adjust selected)
- J% (if J% adjust selected)
- Run Spoilage %
- Remarks
- Memo
Calculation:
Total Forms (Sigs) / # of Webs = Idents
Deliver Sheets = (Estimate Quantity / Number Out) x Idents (Sigs)
Deliver Sheets (if bindery operations) = (Next Bindery Gross Qty + Next Bindery MR Qty) / # Out
Deliver Sheets increase as bindery operations with spoilage and/or makeready sheets are added
Gross Run Sheets (equivalent) = Deliver Sheets / (1 - run spoilage %)
Note: If Calc 6 “Include MR Sheets in Press Run” is on, they are added to the above calculation
Impressions = Gross Run Sheets / # of Webs
Impressions / UPH = Standard Hours
Standard Hours x J% = Estimated Hours (if less than minimum press run time, minimum used)
Estimated Hours x Rate = Cost $
Cost $ x Markup % = Markup $
Cost $ = Markup $ = Sell $