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Estimates web press cost, time and impressions and equivalent gross run sheets.

Operation Setup Requirements:
  1. Description
  2. Rate: Cost per hour
  3. Sell $ use: Markup % (recommended) or alternate sell rate
  4. Calc: 22
  5. Sub Key: Labor
  6. Color Units: Number of printing units
  7. Minimum Press Run Time: Option for minimum press run minutes (for short runs, drying, etc.)
  8. Cut off: Press cut off inches (maximum run size length)
  9. Maximum Width: Maximum run size width
  10. Estimated Units/Hour: Defaults impressions per hour
  11. Run Spoilage: Default spoilage percent
  12. Apply Makereadies per Web: adds MR sheets * webs to run
  13. Max Web Stands: Maximum web stands for press
  14. Default to UPH: Default speed adjustment to UPH (vs. J%)
  15. Run Sheets Tab: Option to vary UPH and spoilage by number of equivalent run sheets
  16. Caliper Tab: Option to define UPH limit based on paper caliper
  17. Coverage Tab: Option to define UPH limit based on in coverage %
  18. Default Run Size Adjustments: these dimensions will be available to apply to a form's run size (by clicking the 'X' between run size dimensions on the form)



Estimate Specification Input Prompts:
  1. # of Webs
  2. Idents
  3. Units/Hr (if UPH adjust selected)
  4. J% (if J% adjust selected)
  5. Run Spoilage %
  6. Remarks
  7. Memo


Calculation:

Total Forms (Sigs) / # of Webs = Idents
Deliver Sheets = (Estimate Quantity / Number Out) x Idents (Sigs)
Deliver Sheets (if bindery operations) = (Next Bindery Gross Qty + Next Bindery MR Qty) / # Out
Deliver Sheets increase as bindery operations with spoilage and/or makeready sheets are added
Gross Run Sheets (equivalent) = Deliver Sheets / (1 - run spoilage %)
Note: If Calc 6 “Include MR Sheets in Press Run” is on, they are added to the above calculation
Impressions = Gross Run Sheets / # of Webs
Impressions / UPH = Standard Hours
Standard Hours x J% = Estimated Hours (if less than minimum press run time, minimum used)
Estimated Hours x Rate = Cost $
Cost $ x Markup % = Markup $
Cost $ = Markup $ = Sell $

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