Calc 18 General Bindery

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Estimates cost and time for general bindery operations.

Operation Setup Requirements:
  1. Description
  2. Rate: Cost per hour
  3. Sell $ use: Markup % (recommended) or alternate sell rate
  4. Calc:18
  5. Sub Key: Labor
  6. Setup Time: Base setup minutes
  7. Estimated Units per Hour: Default units per hour
  8. Run Spoilage %: Default Spoilage %
  9. Makeready Sheets: Option to add additional sheets for bindery setup
  10. Default to UPH: Default speed adjustment to UPH (vs. J%)
  11. Apply Idents option
  12. Vary Speed Run: Option to vary UPH and spoilage by quantity



Estimate Specification Input Prompts:
  1. Number Up
  2. Idents
  3. Makeready sheets (adds units to preceding operation to allow for makeready, no direct impact on this operation)
  4. Units/Hr (if UPH adjust selected)
  5. J% (if J% adjust selected)
  6. Spoilage %
  7. Remarks
  8. Memo



Calculation:

Deliver Quantity (if last bindery operation) = Estimate Quantity
Deliver Quantity (if not last bindery operation) = Next Bindery Gross Qty + Next Bindery MR Qty
Deliver Qty increases as bindery operations with spoilage and/or makeready sheets are added
Gross Run Qty = ((Deliver Quantity / Number Out) x Idents) / (1 - run spoilage%)
Gross Run Qty / UPH = Bind Hours
(Setup Minutes / 60) + Bind Hours = Standard Hours
Standard Hours x J% = Estimated Hours
Estimated Hours x Rate = Cost $
Cost $ x Markup % = Markup $
Cost $ + Markup $ = Sell $

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