Calc 08 Sheetfed Press Run Time

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Estimates sheetfed press cost, time and impressions and gross run sheets.


Operation Setup Requirements:
  1. Description
  2. Rate: Cost per hour
  3. Sell $ use: Markup % (recommended) or alternate sell rate
  4. Calc: 8
  5. Sub Key: Labor
  6. Press Type: Non-Perfector or Perfector (Single Pass legacy only)
  7. Number of Colors: Number of printing units
  8. Minimum Press Run Time: Option for minimum press run minutes (for short runs, drying, etc.)
  9. Maximum Press Length & Width: Maximum run size dimensions in inches
  10. Estimated Units/Hour: Default impressions per hour
  11. Spoilage: Default spoilage percent per pass
  12. Default to UPH: Default speed adjustment to UPH (vs. J%)
  13. Enable NCR: checking this will display a field on the estimate detail screen to enter the number of NCR parts
  14. Default Run Size Adjustments: these dimensions will be available to apply to a form's run size (by clicking the 'X' between run size dimensions on the form)
  15. Run Sheets Tab: Option to vary UPH and spoilage by number of run sheets
  16. Coverage Tab: Option to define UPH limit based on ink coverage %
  17. Caliper Tab: Option to define UPH limit based on paper caliper



Estimate Specification Input Prompts:
  1. Units/Hr (if UPH adjust selected)
  2. J% (if J% adjust selected)
  3. Run Spoilage %
  4. Remarks
  5. Memo



Calculation:

For Non-perfector: (Colors Side A / Press Colors) + (Colors Side B / Press Colors) = # Passes
For Perfector: (Colors Side A + Colors Side B) / Press Colors = # Passes
Deliver Sheets = (Estimate Quantity / Number Out) x Idents (Sigs)
Deliver Sheets (if bindery operations) = (Next Bindery Gross Qty + Next Bindery MR Qty) / # Out
Deliver Sheets increase as bindery operations with spoilage and/or makeready sheets are added
Gross Run Sheets = Deliver Sheets / (1 - run spoilage%)# of Passes
Note: If Calc 6 “Include MR Sheets in Press Run” is on, they are added to the above calculation
Impressions (sum of run sheet for all passes) = (Deliver Sheets / (1 - run spoilage%)) Result is divided by (1 - run spoilage%) for each passes. Sum of each result is the number of impressions.
Impressions / UPH = Standard Hours
Standard Hours x J% = Estimated Hours (if less then minimum press run time, minimum used)
Estimated Hours x Rate = Cost $
Cost $ x Markup % = Markup $
Cost $ + Markup $ = Sell $

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